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The fully automatic dry mortar production line is a complete mixing solution for manufacturers producing masonry mortar, plastering mortar, floor mortar, black and white joint mortar, and other dry powder building materials. Built around a twin-shaft non-gravity mixer, the line is designed for continuous material handling, efficient powder mixing, pneumatic discharge, and accurate proportioning of aggregate, cement, and additives.
With model options from 10 to 120 tons per hour, this dry mortar production line can be configured for different production scales. The equipment layout is compact, the structure is organized, and the main processes can be connected into an automatic workflow from raw-material feeding to finished dry mortar discharge. DryerMixer can also review the required formulation, capacity, aggregate size, factory layout, and packing plan before confirming the final configuration.
A fully automatic dry mortar production line is an integrated plant that prepares, weighs, mixes, stores, and transfers dry building-material mixtures. Instead of handling each ingredient manually, the production system connects the raw-material and additive feeding sections with weighing equipment, conveying equipment, the main mixer, and the finished-product handling section.
The main machine in this line is a twin-shaft non-gravity mixer. Its mixing method moves the materials through the mixing chamber so that aggregate, cement, and additives can be combined into a uniform dry mixture. The source product information describes automatic feeding and pneumatic discharge, together with a mixing chamber designed to reduce material accumulation on the wall and avoid dead corners during operation.
The complete plant is suitable for manufacturers that need a repeatable production process rather than a standalone mixer. It can be used for a single mortar product or for several dry mortar formulations, provided that the recipe, cleaning procedure, batch sequence, and capacity requirements are reviewed during project design.
The twin-shaft non-gravity mixer is the core of the production line. Two mixing shafts create a coordinated material movement inside the chamber, helping distribute aggregate, cement, and additive components throughout the batch. This arrangement is suitable for dry mortar production where the final product requires consistent ingredient distribution.
The exact mixing result depends on the formulation, bulk density, particle size, moisture condition, additive dosage, loading sequence, and mixing time. For this reason, the equipment should be selected with reference to the actual mortar products rather than capacity alone. DryerMixer can review the material list and target output before recommending a suitable model.
The production line is designed with automatic feeding and pneumatic discharge. These functions help connect the material-handling stages and reduce unnecessary manual transfer during normal operation. Automatic feeding is particularly useful when the plant works with multiple ingredients that need to be delivered to the mixing system in a controlled sequence.
Pneumatic discharge helps move the finished dry mixture out of the mixer after the batch is completed. A well-planned discharge process also makes it easier to connect the mixer with a finished-product hopper, packing machine, or downstream conveying system.
The source product information highlights the absence of material accumulation on the barrel wall and the absence of dead corners in the mixing area. These design goals are important for dry mortar plants because trapped powder can affect the next batch, especially when the production line changes product type, additive package, or colour.
In practical operation, the operator should still follow the recommended cleaning and inspection procedure. The actual cleaning frequency depends on the formulation, product-change schedule, material adhesion, and operating conditions.
The dry mortar production equipment is described as compact, reasonably structured, and simple to operate. A practical layout can help the plant owner use the available building space more efficiently and organize the relationship between raw-material storage, weighing, mixing, finished-product storage, and packing.
Before manufacturing, the buyer should provide the available floor area, building height, equipment access, power supply, raw-material storage conditions, and planned packing method. These details allow the plant configuration to be adjusted to the real project site.
This fully automatic dry mortar production line can be used for several common construction-material products, including:
Masonry mortar
Plastering mortar
Floor mortar
Black joint mortar
White joint mortar
Other dry powder building materials with compatible formulations
Different mortar products may require different aggregate grading, cement content, additive dosage, and packing specifications. Masonry mortar and plastering mortar may have different material-flow requirements from fine joint mortar. A plant producing several products should therefore define the product range before equipment selection.
For projects involving tile-related dry mixtures, wall putty, decorative mortar, or other specialized products, the buyer should provide the formula range and expected production schedule. The mixer, weighing system, storage section, conveying system, and packing equipment should be reviewed as one complete process.
A plant that produces multiple products should also plan the order of production and the cleaning method between batches. Fine joint mortar, coloured products, and additive-rich formulations may have different cleaning and changeover requirements. Defining these details early helps the manufacturer evaluate the storage volume, discharge arrangement, packing interface, and operator workflow needed for a stable production schedule.
The available models cover production capacities from 10 to 120 tons per hour. The listed main motor power ranges from 18.5 kW to 55 kW. Aggregate size, weighing ranges, and additive dosing ranges can be customized according to the project requirements.
| Model | Production capacity | Main motor | Aggregate weighing range | Cement weighing range | Additive dosing range |
|---|---|---|---|---|---|
| THSJ2 | 10–20 t/h | 18.5 kW | 200–1,300 kg ±1% | 100–700 kg ±1% | 5–30 kg ±0.5% |
| THSJ3 | 20–40 t/h | 22 kW | 200–2,000 kg ±1% | 100–800 kg ±1% | 10–50 kg ±0.5% |
| THSJ4 | 40–60 t/h | 30 kW | 400–3,000 kg ±1% | 200–1,300 kg ±1% | 10–200 kg ±0.5% |
| THSJ6 | 60–80 t/h | 45 kW | 400–3,800 kg ±1% | 200–1,800 kg ±1% | 10–200 kg ±0.5% |
| THSJ10 | 80–120 t/h | 55 kW | 500–5,800 kg ±1% | 500–2,000 kg ±1% | 10–200 kg ±0.5% |
The listed parameters are the reference ranges provided for the available models. The source information states that the aggregate size and the weighing or dosing ranges can be customized. Final capacity and configuration should be confirmed according to the material formula, batch requirements, factory layout, and packing process.
The correct model should be selected using the complete production target. Start with the required hourly capacity, then check the product formulations, raw materials, storage conditions, and downstream packing requirements.
Choose a production range that matches actual demand and the planned operating schedule. A line designed for a stable high-volume plant may not be the most practical choice for a smaller operation, while a model that is too small can restrict future growth. Tell the supplier the required tons per hour, working hours per day, expected peak demand, and possible expansion plan.
The supplier should know the main aggregate, cementitious material, mineral powder, and additive components. Particle size, moisture, bulk density, flowability, and additive dosage can affect weighing, conveying, mixing, and discharge. This information helps the technical team evaluate the mixer and supporting equipment more accurately.
The mixer is only one part of the plant. The finished mortar must move to storage, weighing, and packing after mixing. Confirm the bag type, bag weight, packing speed, storage volume, and material-transfer method before finalizing the line. The relationship between mixing and packing affects the working rhythm of the complete production system.
Provide the available floor space, building height, loading access, power conditions, and local installation requirements. If the plant will be installed in Southeast Asia or another overseas market, also discuss shipping access, voltage and frequency, operator training, spare parts, and after-sales support before placing the order.
A fully automatic dry mortar production line still requires a clear operating and maintenance procedure. Operators should check the weighing system, follow the established loading sequence, observe the mixer discharge, and record the operating conditions for each product grade. Changes to recipes or mixing cycles should be documented so that the plant can maintain repeatable production.
The mixer chamber, shafts, mixing tools, liners, discharge gate, pneumatic components, conveyors, and dust-control connections should be inspected regularly. Cleaning is especially important when the line changes from one mortar product to another. Residual powder may affect the next formulation, particularly when additives or colours are changed.
The maintenance plan should also include spare parts, access to inspection points, lubrication requirements, sealing components, and the recommended service intervals. DryerMixer can discuss the equipment arrangement and operating requirements with the buyer before the production line is finalized.
During commissioning, the plant team should record the normal weighing values, mixer current, batch sequence, discharge behaviour, and packing rhythm for each main product. These records provide a practical reference for identifying changes in material flow or equipment performance. Regular checks should be scheduled around the actual operating environment, especially when the plant works with fine powders, frequent product changes, or high daily output.
The listed applications include masonry mortar, plastering mortar, floor mortar, black joint mortar, and white joint mortar. Other dry powder materials may be possible after the formulation and material characteristics are reviewed.
The available models cover approximately 10–120 tons per hour. THSJ2 is listed at 10–20 t/h, THSJ3 at 20–40 t/h, THSJ4 at 40–60 t/h, THSJ6 at 60–80 t/h, and THSJ10 at 80–120 t/h.
The main machine is a twin-shaft non-gravity mixer. The line is also described as having automatic feeding and pneumatic discharge.
The source product information states that the aggregate size, weighing ranges, and additive dosing ranges can be customized. The final values should be confirmed against the actual formulation and project requirements.
The equipment is available in several capacity models and is described as compact, reasonably structured, and simple to operate. The suitable model depends on the target output, product range, raw materials, factory conditions, and packing plan.
Provide the target capacity, mortar products, raw materials, aggregate size, additive dosage, factory dimensions, power conditions, storage needs, bag type, bag weight, and packing speed. These details help the supplier prepare a more accurate configuration.
If you are planning a dry mortar factory or expanding an existing mortar production line, send DryerMixer your product types, target output, raw-material information, factory layout, weighing requirements, and packing plan. The technical team can review the twin-shaft mixer, feeding system, weighing sections, pneumatic discharge, storage, and packing arrangement for your project.
A complete inquiry should include the required capacity range, aggregate size, cement and additive weighing ranges, product grades, bag size, working hours, and possible future expansion. It is also useful to provide building drawings or available dimensions, local power information, delivery access, and any installation or operator-training requirements. These details help the supplier evaluate the complete line instead of selecting the mixer separately from the material-handling and packing sections.
Contact DryerMixer for a project-specific quotation for a fully automatic dry mortar production line, dry mix mortar plant, or complete mortar mixing and packing solution. The final configuration should be confirmed against the actual formula, site conditions, and planned production schedule before manufacturing.
